Introduction
Besides, stainless steel (SS) flanges are used across different industries because of its potential to be very strong and have a very strong resistance to corrosion. Still there are few points that do not let it could run smoothly like any other industrial component, they can have problem if installed or maintained improperly. The following are the common difficulties which, if seen early enough, can help in lengthening the flange life and general performance of many piping systems. Neelam Forge India is the leading Stainless Steel Flanges Manufacturers in India.
Common Issues with SS Flanges
Corrosion:
Despite having such a resistant property to corrosion, some corrosive environments such as oxidising, chemical attack, or exposure to brine, the metal can develop localized forms of corrosion such as pitting or crevice corrosion.
Misalignment:
Lack of proper installation and which may include orientation of the flanges may put a lot of stress on the pipes and result to leakage or even flange rupture.
Gasket Failure:
Gaskets installed between two Stainless Steel Flanges can be wrongly selected or installed hence causing leakage and downstream piping system.
Over-Tightening or Under-Tightening:
If bolt tightening is done unevenly or incorrectly then it causes the flange to deform and excessive pressure and causes leaks.
Prevention Tips
Regular Inspections:
An ordinary visual check can catch any initial signs of rust or coatings deterioration and prevent them from getting worse.
Proper Installation:
See that you properly align your pipes and neither excessively tighten the bolts while putting the flanges on nor apply stress in any way to the flanges.
Gasket Selection:
Select right material for gasket that consists of pressure, temperature and media to be sealed so that it can perform its function effectively.
Conclusion
Understanding corrosion, misalignment and gasket failure problems help industries to pave the future for their stainless steel flanges. These problems are best avoided through proper installation, periodic examination and correction and the choice of the appropriate material for the construction of the pipes to ensure that the piping system is appropriately efficient and leakages free.
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