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Material Selection 101 for Thermoplastics

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Match resin to performance, compliance, and cost.

Start with function and environment, then choose resin families that meet heat, impact, UL and RoHS compliant materials chemical needs. Add generous draft and uniform walls to control warp and sink. Position gates to fill critical features and plan ejection early. Validate with FAIs and capability studies, then refine with cooling and packing to stabilize dimensions. Document critical-to-quality features and inspection methods so production scales smoothly.

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